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Preflight Checklist for Level 3 AMRAAM built by Carl Tulanko |
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Step # |
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Description |
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1 |
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Inventory
all necessary items listed below which are required for the launch |
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Lower
Airframe Section |
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Center
Airframe Section |
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Upper
Airframe Section including Nosecone |
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Lower
Shock Cord Assembly |
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Upper
Shock Cord Assembly |
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Quick
Links |
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Drogue
Parachute |
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Main
Parachute |
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Parachute
Deployment Bag |
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Dual
Deployment Unit |
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Flat
Washers for Dual Deployment Unit |
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Lock
Washers for Dual Deployment Unit |
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Nuts for
Dual Deployment Unit |
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Two Safe
Eject EXP Canisters |
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Four
Davey Fire 28BR Electric Matches |
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Pyrogen
Coated Electric Match |
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Red
Thermalite |
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FFFFg
Black Powder |
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Tissue
Wadding |
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Biodegradable
Wadding |
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Masking
Tape |
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Electrical
Tape |
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Two Adept
RAS2 Altimeters |
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Altimeter
Deploy Cables |
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Altimeter
Power Cables |
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Two new
9volt Alkaline Batteries |
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Two Adept
NVMEM6 Memory Chips |
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Two Keys
for Arm Switches |
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Deployment
Unit O-Ring Seals |
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Shear
Pins |
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Motor
Retainer |
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Motor
Retainer Bolts |
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Dr Rocket
RMS 98/7680 Motor System |
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Aerotech
M1419W Reload |
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Motor
Assembly Lubricant |
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Baby
Powder |
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BlackSky
Ultimate Rail with Mount |
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Level 3
Project Manual |
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Adept
Altimeter Manual |
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Tripoli
Manual |
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Tripoli
Certification Form |
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Tripoli
Membership Card |
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2 |
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Check
Lower Airframe Section for any damage which may have occurred during
transportation |
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3 |
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Check
Center Airframe Section for any damage which may have occurred during
transportation |
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4 |
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Check
Upper Airframe Section for any damage which may have occurred during
transportation |
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5 |
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Check
Nosecone for secure connection to the Upper Airframe Section |
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6 |
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Install
New 9 volt Alkaline batteries in both Altimeters |
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7 |
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Secure
batteries with several wraps of electrical tape for added safety |
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8 |
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Mount Altimeters
in deployment bay |
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9 |
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Install a
NVMEM6 Memory Chip in each Altimeter |
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10 |
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Connect
Deploy Charge Cable connector to each Altimeter |
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11 |
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Check
terminal blocks for secure connection |
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12 |
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Connect
Power Cable to each Altimeter |
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13 |
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Load two
electric matches into Safe Eject EXP charge canister |
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14 |
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Thread
canister on lower retainment bolt in Deployment Unit |
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15 |
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Route
wiring for matches through the system |
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16 |
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Connect
match leads to terminal block |
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17 |
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Remove
Faceplate from front of Deployment Unit |
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18 |
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Load two
electric matches into second Safe Eject EXP canister |
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19 |
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Thread
canister on upper retainment bolt in Deployment Unit |
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20 |
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Route
wiring for matches through the system |
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21 |
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Re-install
Deployment Unit Faceplate |
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22 |
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Connect
match leads to terminal block |
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23 |
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Secure
all match leads in the system |
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24 |
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Plug
match lead routing holes to seal against ejection pressure |
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25 |
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Load
black powder charge into lower EXP canister |
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26 |
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Install
tissue wadding in EXP canister to keep powder charge from moving |
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27 |
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Tape end
of canister to secure powder charge |
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28 |
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Load
black powder charge into upper EXP canister |
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29 |
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Install
tissue wadding in EXP canister to keep powder charge from moving |
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30 |
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Tape end
of canister to secure powder charge |
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31 |
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Final
check all wiring and insure it is secure |
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32 |
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Install
forward O-Ring Seal on Deployment Unit |
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33 |
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Install
rear O-Ring Seal on Deployment Unit |
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34 |
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Insert
Deployment Unit into it's bay through the top of the Center Airframe Section |
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35 |
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Place
Flat Washers over threaded retaining rods |
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36 |
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Place
Lock Washers over threaded retaining rods |
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37 |
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Thread
Retaining bolts on rods and tighten |
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38 |
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Install
the Main parachute Baseplate over the Deployment Unit threaded retaining rods |
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39 |
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Place
Flat Washers over threaded retaining rods |
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40 |
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Place
Lock Washers over threaded retaining rods |
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41 |
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Thread
Retaining bolts on rods and tighten |
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42 |
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Insure
Arm switches are in the OFF position by inserting each ARM key and turning to
OFF |
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43 |
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Connect
the ARM switch harness to the Deployment Unit |
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44 |
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Secure
switch harness |
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45 |
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Fasten
Lower Section Shockcord |
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46 |
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Check
Lower Shockcord for secure connection to both the Lower and Center Airframe
Sections |
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47 |
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Attach
Drogue Parachute to Quick Link on Lower Section Shockcord |
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48 |
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Pack
Shockcord and Drogue Parachute into Lower Airframe |
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49 |
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Pack
Lower Airframe Unit with Biodegradable Wadding |
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50 |
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Couple
Lower Airframe to Center Airframe |
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51 |
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Check for
Coupling Fit |
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52 |
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Install
Shear Pins into airframe and coupler |
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53 |
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Fasten
Upper Section Shockcord |
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54 |
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Check
Upper Shockcord for secure connection to both the Upper and Center Airframe
Sections |
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55 |
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Pack Main
Parachute in Deployment Bag |
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56 |
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Attach
Main Parachute to Quick Link on Upper Section Shockcord |
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57 |
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Pack
Center Airframe Unit with Biodegradable Wadding |
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58 |
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Pack
Shockcord and Main Parachute into upper Center Airframe |
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59 |
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Couple
Upper Airframe to Center Airframe |
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60 |
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Check for
Coupling Fit |
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61 |
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Install
Shear Pins into airframe and coupler |
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62 |
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Check RMS
Tube for defects |
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63 |
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Build the
reloadable motor following the manufacturer's instructions |
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64 |
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Install
Motor Assembly into motor mount |
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65 |
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Install
motor retention system |
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66 |
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Build
motor igniter using a pyrogen coated electric match and Thermalite |
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67 |
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Check in
at LCO table and fill out flight card |
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68 |
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Show
proof of current certification level |
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69 |
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Attach
BlackSky Extreme Rail to Launch Pad |
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70 |
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Transport
Rocket and Igniter to the Launch Pad |
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71 |
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Load
rocket on launch rail |
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72 |
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Verify
straight up angle on Launch Rail and adjust if necessary |
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73 |
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Arm
Altimeters by turning each key switch to ON |
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74 |
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Each
altimeter should emit a 4-beep tone which repeats every second |
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75 |
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Remove
the Arm Keys from each switch |
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76 |
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Install
the igniter into the Motor |
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77 |
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Secure the
Igniter with tape to the bottom of the rocket |
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78 |
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Connect
Igniter leads to Launch System |
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79 |
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Verify
continuity of Igniter using provided launch system continuity check button |
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80 |
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Walk back
to Flight Line and pray for a successful launch and recovery!!! |
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